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Experience Top-notch Aesthetics with The Best ACP Sheet Manufacturer in India
Viva ACP is one of the top ACP Sheet manufacturers in Asia. The company has been trusted for over 23 years in delivering the best quality ACP sheets for claddings and facades. Using cutting-edge Korean Technology in a state-of-the-art manufacturing facility, Viva manufactures premium-quality superior-grade ACP panels.
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Aluminium Composite Panels Manufacturer in India
Viva ACP has a state-of-the-art manufacturing unit that has a capacity of producing 12 million m2 per annum. The Manufacturing Plant has over 15 Production Lines. The facility also has several lines that are designated to carry out different segments of the production process, where global standards are followed and met diligently.
Being a reputed ACP sheet company in Asia, Viva prioritizes the quality of the final products. The procurement of raw materials like aluminium coils, paints, and adhesives from reputable sources such as Nippon Paints, DuPont, and Hindalco., offers quality assurance.
ACP Line
Production Line Overview
01FR and Non-FR Production Lines
Viva is equipped with 8 ACP production lines that can produce both Fire-Retardant and Non-Fire-retardant ACP panels with a width of up to 1670mm.
02FR Class B ACP Production Line
Viva’s Class B ACP panels comprise 70% mineral and 30% polyethylene recycled cores produced in a specialised line.
03FR Class A2 Production Line
With 90% mineral core and 10% polyethylene recycled core, Viva offers fire-retardant ACP panels that are highly resistant to fires.
04FR Class A2+ Production Line
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Pre-Treatment Line
The aluminium coils go through the pre-treatment process ensuring complete cleaning, which enhances the adhesive process. Viva has a 4ft in-house colour coating line that carries out pretreatment and coating in a single process.
Coating Line
As one of the leading ACP panel manufacturers, Viva ACP is equipped with 4-colour coating lines that can coat aluminium coils ranging from 1000mm to 1670mm. Viva's 5ft colour coating line is enhanced with a ‘three-coat three-bake coating Line’, which is India’s most advanced colour coating line. The line produces colour-coated sheets which help in giving the panels their distinctive and unique appearance.
Bonding Line
The core materials are bonded to the aluminium sheets using adhesive sheets to both sides using a high-pressure roller to ensure even application. The sheets are made to pass through cooling towers to lower their temperature.
Application of the PVDF/FEVE Coating
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Color Coating Line Process
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Pre-Treatment :
Cleaning of Aluminium Coil before paint application for better paint adhesion & aesthetics. -
Chromatizing :
Passivation of aluminium coil, which act as an Anti-Oxidant layer & also enhance the paint bonding with aluminium. -
Coater :
Liquid Paint application over Pre-treated aluminium coil by Mirror finished-roller coating method -
Ovens :
Drying (baking) of applied liquid paint. -
Other then shades, the aesthetic look can also be customised like Glossy, matt or rustic finish etc ...
Inhouse Painting Mix :
We at VIVA have the most advanced paint mixing facility, in which we have all the Raw Material needed to manufacture the paint such as Resins, Tinters (stainer), Metallic slurries, Micas, Additives. These Paint-RM or Paints are procured by Viva from the well-known paint suppliers like Nippon, Akzonobel, Spectrum, JSW, PPG-Asian Paints, Berger-Becker etc. Most of shades which are coated on our coil coating lines are manufactured inhouse. Due to this In-house paint mixing setup and a dedicated laboratory for new shade developed we are able to cater market's requirement of new shades either of RAL, Pantone, CMYK or any other International reference. Apart from Solid/Metallic shades we are also able to develop new shades of pattern finishes like wooden, marble, stone etc...
