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Explore the Versatility of Aluminium Honeycomb Panels
Viva presents aluminium honeycomb panels that are comprised of a honeycomb board as core, and a thin aluminium sheet as the outer layer. The panels are robust and have a hexagonal design in the core, inspired by a natural honeycomb structure. Its innovative design makes the panel lighter and enhances its stability and stiffness. Honeycomb boards are a new take on aluminium composite panels, where the removal of thermoplastic core plays a key role in its features and characteristics.
Composition of Honeycomb Panels
When honeycomb panels are compared to other materials of the same volume, the Viva honeycomb panel is known to have a unique structure and incredible strength.
Viva’s honeycomb composite panel is made of aluminium alloy AA3003/AA3105/ AA5005 / AA 3105, where the thickness of aluminium skin is 0.03mm~0.08mm, and the thickness of aluminium alloy in the honeycomb grid is 6mm, 7.5mm and 20mm. The overall thickness of the aluminium honeycomb panel is 20mm, and 12mm, and the length of the panel is 2440mm, 3050mm, and 3660 mm.
The honeycomb boards manufactured at the high-tech facility of Umbergaon conform to the national and international standards of manufacturing. The manufacturing facility has 12 Korean State-of-the-art machinery that presents innovation in the panel.
Benefits of Aluminium Honeycomb Panel
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Fire Resistant :
The panel is non-combustible and non-melting type. It has a fire rating of FR grade A2+. The hexagonal design of the honeycomb sheet in the core prevents the spreading of fire rapidly.
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Lightweight :
The honeycomb sheet contains a hollow core where the aluminium skin is attached to the hexagonal structure of the core. With low density, the overall weight of the panel becomes light, making it useful in aerospace engineering, metro coaches, and theatres.
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High Efficacy :
The honeycomb core is hexagonal, so it connects with the aluminium skin on the top and bottom, making an I-beam structure. It makes the panel durable and able to resist high-impact stress.
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100% Recyclable :
The aluminium alloy used in the honeycomb panel is 100% recyclable and reusable.
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Ease of Installation :
The lightweight and thin panels are easy to install as wall panels or in other applications, as the panels are installed with rivets and nuts.
Application Area of Viva’s Honeycomb Sheet
The application areas of Viva’s honeycomb sheets are ceilings, facades, Metro coaches, railway stations, and airports. It exhibits an exemplary artistic look suitable for both the interior and exterior.
Technical Features of Aluminium Honeycomb Core
| TECHNICAL PROPERTIES | ||
|---|---|---|
| Alloy Top & Bottom Aluminium Sheet | AA3003/AA3105/ AA5005 / AA 3105 | |
| Elasticity Modulus N/mm2 | 70000 | |
| Tensile Strength N/mm2 | Min. 115 | |
| Proof Stress N/mm2 | Min. 70 | |
| Elongation A50 | Min 2% | |
| Coating | PVDF/FEVE | |
| Top Skin | 0.7mm/ 0.50 mm | |
| Bottom Skin | 0.5 mm | |
| Core Alloy | AA3003 / AA5005 | |
| Compressive Strength N/mm2 | 1.22 | |
| Density Kg/m3 | 45 | |
Physical Properties of Aluminium Honeycomb Panel
| PHYSICAL PROPERTIES | ||
|---|---|---|
| Description | Properties | |
| Cover Sheet | ||
| Alloy | 3003/3105/5005 | |
| Thickness | 12mm/25mm | |
| Honey Comb | ||
| Thickness | 23.8mm/ 11mm/ 10.8mm | |
| Cell Size | 9.5mm/12.7mm | |
| Foil Thickness | 0.05mm/ 0.07mm | |
| Alloy | 3003/5005/ 3105 | |
| Total Panel Thickness | 12mm/25mm | |
| Panel Dimensions | ||
| Width | 1220mm / 1250mm/1500mm | |
| Length | 2000mm-6000mm | |
Why Choose Honeycomb Aluminium Panels?
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Viva’s honeycomb aluminium panel is the best in class and offers an excellent sturdy shape with resilient properties.
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The surfaces of honeycomb panels have self-cleaning properties and have an extensive shade range hence transforming dull walls with aesthetic looks.
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The panels come with 15 years of warranty.
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The panel has superior thermal and sound insulation.
VIVA offers an affordable, stronger, and durable metal composite range. It has become the go-to brand for high-quality and affordable prices of aluminium composite panels, ACP panels, and honeycomb aluminium panels. Explore our website to learn about 300+ surface designs and 21 product series.
FAQs
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Is a honeycomb panel stronger than a solid aluminium panel ?
Yes, due to the unique structure, where the core looks like an I-beam structure supports the skin of the panel. The panel has higher compression strength, compared to other sandwich cores.
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What is the warranty on honeycomb panels ?
At VIVA, you will get a 15-year warranty on honeycomb panels, as the panels go through stringent testing at their manufacturing unit in Umbergaon.
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What are the structural benefits of honeycomb panels ?
The honeycomb panels consist of a honeycomb board, which has high impact resistance and wear resistance, benefits enhancing the structural strength of the building.
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What is the cost of an aluminium honeycomb panel ?
The cost of an aluminium honeycomb core depends on various factors such as thickness, type of paint, and the thickness of the honeycomb grid/board. It falls under the premium economy category, making it a popular choice among architects and designers.
FAQ'S
Aluminum honeycomb panels are lightweight, high-strength panels made from aluminum sheets bonded to a honeycomb-shaped core for enhanced durability and rigidity.
Honeycomb panels offer exceptional strength-to-weight ratio, corrosion resistance, thermal insulation, and fire resistance, making them ideal for varied applications.
They are widely used in facades, ceilings, partitions, furniture, aviation, and marine applications due to their versatility.
They are crafted by bonding a honeycomb aluminum core between two layers of aluminum or other materials for high strength and lightweight properties.
Their high strength-to-weight ratio, aesthetic versatility, and excellent thermal and sound insulation make them a preferred choice in construction.
Yes, honeycomb panels are recyclable and contribute to sustainable construction with minimal material wastage.
Honeycomb panels provide comparable strength to solid panels but at a fraction of the weight, reducing structural loads.
Yes, they are fire-resistant, adhering to stringent safety norms, with flame-retardant options available for enhanced protection.
They exhibit excellent weather resistance, withstanding high temperatures, humidity, and harsh environmental factors without deforming.
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