OUR PRODUCT

Color Coated Aluminium Coil

Triple the Brilliance with Viva- India's Sole Triple Coating Innovator

An Overview of Pre-Painted Aluminum Coil Production

Pre-Painted Aluminum Coil Production Capacity : 24,000 MT / Per Year
Having Facility to customize the shade either Solid Metallic or any Pattern.
Using High accuracy technology to meet the client requirements.
Fully Equipped laboratory to commit the life of the product and perform the real time testing.

Viva Creating The Premium Pre-Painted Aluminum World

At Viva, we endeavor to make your yearning Product dreams into a reality. We define ourselves as one of the leading manufacturers and suppliers of high-quality Pre-Painted Aluminium Coil in India. Our journey started with a humble beginning long back in 2003 at Mumbai in Maharashtra and over the years the value we have contributed to the industries is synonymous with Trust and Reliability.

Viva had set up its 1st coating line in 2018. With the single coat and single baked with the thin gauge capacity. Min. Thickness we have facility to coat on this machine is 0.05mm with very fine precision.

To meet the market demands Viva had installed 2nd coating line in 2020. Which is also a unique technology i.e. 3 coat two backed with printing facility. And it meet the market requirment from 0.10mm to 2mm.

Again, based on the market boost Viva installed 3rd coating line. Which is 3 Coat and 3 Bake system. It is a unique technology which is available 1st time in India in PPAL market.
Based on all the above 3 continues coating line Viva has a huge capacity and specifications to feed into the market.
Viva also having Embossed finish available in PPAL.
Now Days Viva is making the benchmarking for the available coating system and available finishes with the best quality.
Viva is working with very premium customers for the premium market. Which need precise coating technology.
Viva having the testing facility to meet the ECCA And ASTM Standards.
Viva equipped with the reputed equipment suppliers.

Technologies Incorporated

High Speed Production Lines to meet the deliveries.
In house Paint Mixing Facility to ensure the Fast Delivery.

In-House Paint Laborataory which perform tinting and new customized shade development.
High Mirror finished “Hard chrome plated and ceramic” 3-Roller Indirect coating technique.

For Environmental friendly we have High Efficiency Incinerators Units.
Bottom Circulating ovens to avoid the yellowness effect of coated product.

3 Coating Lines all are having facility to produce the Wooden, Marble or any other pattern-based design with the help of Roto-Gravures Coating.
Equipped with Embossed pattern Technique.

Paint Systems Available with Viva – Single coat Polyester, SDP, RMP, SMP, Epoxy, PVDF and FEVE.
Tested warranty Available based on Paint system max Up to 25 Years.

Coil Coating Line Process

Cleaning & Pre-Treatment

Primer Coating

Primer Coater & Ovens

Top (Finish) Coater & Ovens

Top Coater & Ovens

Application of Paint Film

Quality Inspection

Coated Coil Rolled

Packing

Dispatch

Testing Facilities

01

Standard: ASTM D1200
Tests: Viscosity (BS3900) @30°C

02

Standard: ASTM D1210
Tests: Fine-ness Of Grinding

03

Standard: ASTM D1475
Tests: Specific Gravity @ 30°C

04

Standard: ASTM D1353
Tests: % Of Non-Volatile Material (NVM%)

05

Standard: ASTM D1400
Tests: DFT (µ)

06

Standard: ASTM D523
Tests: Gloss @ 60°GH

07

Standard: ASTM D2244
Tests: Colour Measurement

08

Standard: ASTM D2794
Tests: Reverse Impact

09

Standard: ECCA - T6
Tests: Cupping

10

Standard: ASTM D4145
Tests: T-Bend

11

Standard: ASTM D5402
Tests: MEK Double Rubs

12

Standard: Pencil Hardness
Tests: ASTM D3363

13

Standard: BS3900 E2
Tests: Scratch hardness (Kg)

14

Standard: ASTM D4060
Tests: Abrasion Resistance (Taber Abraser)

15

Standard: ASTM D3359
Tests: Dry Adhesion Test (Cross Test)

16

Standard: AAMA 2605
Tests: Wet Adhesion Test (Water Boiling)

17

Standard: ASTM B117
Tests: Salt Spray Test (Corrosion Resistant)

18

Standard: ASTM D1308
Tests: Chemical Resistance (HCl)

19

Standard: ASTM D1308
Tests: Chemical Resistance (NaOH)

20

Standard: ASTM G154
Tests: Gloss Retention by UV M/C

21

Standard: ASTM G154
Tests: Chalk Resistance by UV M/C

22

Standard: ASTM G154
Tests: Colour Deviation by UV M/C

23

Standard: ASTM D2247
Tests: Humidity Test

PPAL Coil Coating Available

RMP : Regular Modified Polyester SDP : Super Durable Polyester HDPE : High Durable Polyester SMP : Silicon Modified Polyester PVDF : Polyvinylidene Fluoride (Kynar 500) FEVE : Fluoroethylene Vinyl Ether (Lumiflon) Epoxy : Epoxy Base HSDR : Heavy Stain and Dust Repellent Anti-Microbial : Anti Bacterial Coating Printed : Any Wooden, Marble or any other pattern shades Embosed : PPAL Coil with Embossed finish like stucco, Concrete and wooden etc.

Application Area

Roofing Cladding (Lovers, Baffles etc.) Celing Sign Board Rain Water Goods like Gutter and Downspout Screen Frame Cold Storage / Food Storage / Food Processing Unit Rolling Shutter Car Number Plates Lightning and Automobile industries Instruments Buildings Like Hospitals, Schools for Hygiene use. Aluminum Composite Panels

Aluminum Coating Line Specifications

Details	Line - 1	Line - 2	Line - 3
Thickness (mm)	0.05mm - 0.4mm	0.15mm to 3mm	0.15 mm to 1.5 mm
Width (mm)	Min. 575 & Max. 1250	Min. 575 & Max 1650	Min. 575 & Max 1650
Coil ID (mm)	150 / 405 / 508	405 / 508	405 / 508
Coil ID (mm)	1800	1800	1800
Coil Weight (Kg)	1000 to 3000	1000 to 3500	1000 to 3500

Other Specification

Alloy Grade	3003/3004/3005/3105/1050/5052/5754/5005 etc
Tamper	H42 / H44 / H46 / H48
Specification	ASTM-B-209 , AAMA-2605, EN 485, EN 573, EN 1396, DIN 1745 , DIN 1783, BS 1470
Coating Standards	ECCA / ASTM / EN / AAMA
ISO Standards	ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018
Pre-Treatment Type	Tetravalent Chrome / Chrome Free (ROHS)
Packing	Eye To Wall / Eye to Sky On Wooden Pallet Corrugated wrapper with foam Support and stretch wrapped
Packed Coil Weight (Kg)	1000 - 3000Kg
Pellet Max Height	1.3 meter