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    Aluminium Honeycomb Panels

    Aluminium Honeycomb Panels- A Leap Towards Innovation

    Welcome to the future of architecture panelling! Honeycomb Aluminium Panel, crafted by Viva the leading metal composite panel manufacturer in India, is a game-changer in building materials. The combination of strength, versatility, and stunning aesthetics allows Honeycomb to redefine the endless possibilities of design and construction.

    Innovation in Structure

    The aluminium honeycomb panel features an ingenious structure balancing form and function perfectly. Inspired by honeybees’ beehives, these panels replicate the honeycomb structure as the core, this hexagonal design of the core is a new take on aluminium composite panels. Its innovative design makes the panel lighter yet also enhances the stability and stiffness hence empowering architects, designers and engineers to push creative boundaries while ensuring structural integrity.

    Honeycomb Sheet | Structure of Aluminium Honeycomb Panels

    Composition of Honeycomb Panels

    When honeycomb panels are compared to other materials of the same volume, the Viva honeycomb panel is known to have a unique structure and incredible strength.

    Viva’s honeycomb aluminium panel is made of aluminium alloy AA3003/AA3105/ AA5005 / AA 3105, where the thickness of aluminium skin is 0.03mm~0.08mm, and the thickness of aluminium alloy in the honeycomb grid is 6mm, 7.5mm and 20mm. The overall thickness of the aluminium honeycomb panel is 20mm, and 12mm, and the length of the panel is 2440mm, 3050mm, and 3660 mm.

    The honeycomb boards manufactured at the high-tech facility of Umbergaon conform to the national and international standards of manufacturing. The manufacturing facility has 6 Korean State-of-the-art machinery that presents innovation in the panel. 

    Benefits of Honeycomb Aluminium Panel

    • Fire Resistant:

      The panel is non-combustible and non-melting type. It has a fire rating of FR grade A2+. The hexagonal design of the honeycomb sheet in the core prevents the spreading of fire rapidly.

    • Lightweight:

      The honeycomb sheet contains a hollow core where the aluminium skin is attached to the hexagonal structure of the core. With low density, the overall weight of the panel becomes light, making it useful in aerospace engineering, metro coaches, and theatres.

    • High Efficacy:

      The honeycomb core is hexagonal, so it connects with the aluminium skin on the top and bottom, making an I-beam structure. It makes the panel durable and able to resist high-impact stress.

    • 100% Recyclable:

      The aluminium alloy used in the honeycomb panel is 100% recyclable and reusable.

    • Ease of Installation:

      The lightweight and thin panels are easy to install as wall panels or in other applications, as the panels are installed with rivets and nuts.

    Aplication of Honeycomb Sheet | Honeycomb Board

    Application Area of Viva’s Honeycomb Sheet

    The application areas of Viva’s honeycomb sheets are ceilings, facades, Metro coaches, railway stations, and airports. It exhibits an exemplary artistic look suitable for both the interior and exterior.

    Technical Features of Aluminium Honeycomb Core

    Technical Properties

    Alloy Top & Bottom Aluminium Sheet AA3003/AA3105/ AA5005 / AA 3105
    Elasticity Modulus N/mm2 70000
    Tensile Strength N/mm2 Min. 115
    Proof Stress N/mm2 Min. 70
    Elongation A50 Min 2%
    Coating PVDF/FEVE
    Top Skin 0.7mm/ 0.50 mm
    Bottom Skin 0.5 mm
    Core Alloy AA3003 / AA5005
    Compressive Strength N/mm2 1.22
    Density Kg/m3 45

    Physical Properties of Aluminium Honeycomb Panel

    Physical Properties

    Description Properties
    Cover Sheet
    Alloy 3003/3105/5005
    Thickness 12mm/25mm
    Honey Comb
    Thickness 23.8mm/ 11mm/ 10.8mm
    Cell Size 9.5mm/12.7mm
    Foil Thickness 0.05mm/ 0.07mm
    Alloy 3003/5005/ 3105
    Total Panel Thickness 12mm/25mm
    Panel Dimensions
    Width 1220mm / 1250mm/1500mm
    Length 2000mm-6000mm

    Why Choose Honeycomb Aluminium Panels?

    • Viva’s honeycomb aluminium panel is the best in class and offers an excellent sturdy shape with resilient properties.
    • The surfaces of honeycomb panels have self-cleaning properties and have an extensive shade range hence transforming dull walls with aesthetic looks.
    • The panels come with 15 years of warranty.
    • The panel has superior thermal and sound insulation.
    • Equipped with the country’s first 3-coat 3-bake line, honeycomb panels boast a flawless finish that exudes elegance and sophistication.
    • Coils procured from HindalCo guarantee the finest raw materials for honeycomb panels cladding.

    VIVA offers an affordable, stronger, and durable metal composite range. It has become the go-to brand for high-quality and affordable prices of aluminium composite panels, ACP panels, and honeycomb aluminium panels. Explore our website to learn about 300+ surface designs and 21 product series.


    FAQs

    1. Is a honeycomb panel stronger than a solid aluminium panel?

    Yes, due to the unique structure, where the core looks like an I-beam structure supports the skin of the panel. The panel has higher compression strength, compared to other sandwich cores.

     2. What is the warranty on honeycomb panels?

    At VIVA, you will get a 15-year warranty on honeycomb panels, as the panels go through stringent testing at their manufacturing unit in Umbergaon.

    3. What are the structural benefits of honeycomb panels?

    The honeycomb panels consist of a honeycomb board, which has high impact resistance and wear resistance, benefits enhancing the structural strength of the building.

    4. What is the cost of honeycomb aluminium panel?

    The cost of an aluminium honeycomb core depends on various factors such as thickness, type of paint, and the thickness of the honeycomb grid/board. It falls under the premium economy category, making it a popular choice among architects and designers.

    5. Are honeycomb sheets suitable for both interior and exterior applications?

    Yes, honeycomb sheets can be used equally for interior and exterior.

    6. Can honeycomb aluminium panel be recycled at the end of their life cycle?

    Aluminium is highly recyclable material, and as honeycomb aluminium panel has aluminium in core and in the outer layers, it makes them recylable at the end of their life cycle.